Procedure assistance. Operational feedback. Connected workforce.
Digital-assisted operator for manufacturing
Guiding operators in assembly tasks through step-by-step
simple and intuitive digital work instructions
Digital Solution for Manufacturing
Assembly and other manufacturing operations of complex products subject to unique or variable configurations can be challenging. Current processes are not always adapted and may lead to long cycle times, risk of errors, difficult skills ramp up and a lack of traceability. Diota assists operators in the manufacturing process to make assembly or paint tasks more efficient and reliable. Thanks to Diota Digital-Assisted Operator solution, we bring the digital mock-up to the field to guide operators with step-by-step digital work instructions using 3D visualization and augmented reality technologies. Data from field operations are captured at each step to ensure traceability and objective documentation of production activities.
Digital-Assisted Operator Solution
How it works
Digital content preparation and visualization
Digital content is prepared directly from CAD data enriched with digital work instructions in the DiotaEditor, and content is then displayed on the field in the DiotaPlayer to guide operators.
01.
Procedure assistance
Interactive step-by-step instructions are restored on the field to guide operator in each assembly task thanks to markerless Augmented Reality technology.
We offer various solution configurations to adapt to your specific work environment and manufacturing process, from tablet and hand camera up to hands free solutions such as projective systems or hololens.
We offer various solution configurations to adapt to your specific work environment and manufacturing process, from tablet and hand camera up to hands free solutions such as projective systems or hololens.
02.
Documentation & Traceability
“As built” data are directly captured on the field and related to the 3d model, including pictures, annotations, control status or information related to defect and non-conformities to give an objective and complete view of the product.
Field intelligence is then consolidated in a report for sharing with other department or with the final customer and stored in a database for further analysis.
Field intelligence is then consolidated in a report for sharing with other department or with the final customer and stored in a database for further analysis.
03.
Use cases
Transform your production processes with Digital-Assisted Operator
Assistance to assembly
Paint masking
Screws and bolts mounting
Precision operations
Paint guidance
Traceability
Operators are guided step-by-step in assembly tasks through digital content displayed using AR devices to correctly assemble each part.
Results & Benefits
Experience Immediate Gain
- Quality of the operations
- Error risk reduced up to 90%
- Up to 99%* of potential non-conformities detected during production
- Production rate
- Increased by 30%* on average
- Skill ramp-up
- 50%* faster
- Operator empowerment
- Process documentation
- Capture of “as build” field data
- Automated report generation
*customer source
Software
A comprehensive software suite compatible with various hardware devices.
Harware devices
Our solution is compatible with various standard hardware devices. Explore our different configuration options.
Cases studies
See our products in action
BAE Systems collaborates with Diota on Eurofighter Typhoon Program production line
Augmented projection, tablets, Hololens 2 and PCs are integrated together into the production environment to assist operators during complex assembly operations.
JefMag uses Diota’s digital solution to improve quality control of equipments
JefMag is a company specialised in machine welding, producing complex metal equipement for its industrial customers.
The French space agency brings the digital mock-up in the white room to improve the efficiency of assembly on satellites
The CNES (French National Centre for Space Studies) has been working for a long time with 3D digital model for the design of satellites in the engineering office.
Thales Alenia Space leverages the digital mock-up to reduce preparation time and improve traceability
As a leader of the space industry, Thales Alenia Space must ensure right first time and efficiency of operations.
Inspection and assembly assistance using Augmented Reality at Naval group
Naval Group uses DIOTA technologies to speed up quality control.
Orano optimizes the reception of equipment and construction sites with Diota
Diota’s DIGITAL-ASSISTED OPERATOR solution enables operators to control the reception of equipment and installations while dynamically previewing planned locations on ORANO’s sites.
At Safran, data is at the service of the quality of the LEAP engine
Safran technicians relies Diota solutions to support the assembly and inspection of LEAP engine.
Safran Landing Systems using Diota for MRO activities
Safran Landing Systems improves the efficiency and quality of MRO activities using DIOTA solutions.
Dassault Aviation optimizes the mounting-assembly of Rafale wings
Dassault Aviation uses the Digital-Assisted Operations solution to reduce non-conformities during complex mounting-assembly operations of aero structures, thus minimizing errors risks and improving quality and productivity.