Procedure assistance. Operational feedback. Connected workforce.
Digital-assisted operator for manufacturing
Guiding operators in assembly tasks through step-by-step
simple and intuitive digital work instructions
Digital Solution for Manufacturing
Assembly and other manufacturing operations of complex products subject to unique or variable configurations can be challenging. Current processes are not always adapted and may lead to long cycle times, risk of errors, difficult skills ramp up and a lack of traceability. Diota assists operators in the manufacturing process to make assembly or paint tasks more efficient and reliable. Thanks to Diota Digital-Assisted Operator solution, we bring the digital mock-up to the field to guide operators with step-by-step digital work instructions using 3D visualization and augmented reality technologies. Data from field operations are captured at each step to ensure traceability and objective documentation of production activities.Digital-Assisted Operator Solution
How it works
Digital content preparation and visualization
Digital content is prepared directly from CAD data enriched with digital work instructions in the DiotaEditor, and content is then displayed on the field in the DiotaPlayer to guide operators.
01.
Procedure assistance
Interactive step-by-step instructions are restored on the field to guide operator in each assembly task thanks to markerless Augmented Reality technology.
We offer various solution configurations to adapt to your specific work environment and manufacturing process, from tablet and hand camera up to hands free solutions such as projective systems or hololens.
We offer various solution configurations to adapt to your specific work environment and manufacturing process, from tablet and hand camera up to hands free solutions such as projective systems or hololens.
02.
Documentation & Traceability
“As built” data are directly captured on the field and related to the 3d model, including pictures, annotations, control status or information related to defect and non-conformities to give an objective and complete view of the product.
Field intelligence is then consolidated in a report for sharing with other department or with the final customer and stored in a database for further analysis.
Field intelligence is then consolidated in a report for sharing with other department or with the final customer and stored in a database for further analysis.
03.
Use cases
Transform your production processes with Digital-Assisted Operator
Assistance to assembly
Paint masking
Screws and bolts mounting
Precision operations
Paint guidance
Traceability
Operators are guided step-by-step in assembly tasks through digital content displayed using AR devices to correctly assemble each part.
Masking tape positioning instructions are overlayed on the equipment for reliable preparation before painting.
Mounting instructions of screws and bolts are detailed step-by-step through digital content.
Precise instructions displayed on the digital mock-up and overlayed on the real product for precise operations such as positioning of high precision sensors.
Projection of painting trajectories directly on the surface to guide operators during paint activities.
Collection of “as built” data from the field and generation of automated reports and intelligence data bases.
Results & Benefits
Experience Immediate Gain
- Quality of the operations
- Error risk reduced up to 90%
- Up to 99%* of potential non-conformities detected during production
- Production rate
- Increased by 30%* on average
- Skill ramp-up
- 50%* faster
- Operator empowerment
- Process documentation
- Capture of “as build” field data
- Automated report generation
*customer source
Software
A comprehensive software suite compatible with various hardware devices.
Harware devices
Our solution is compatible with various standard hardware devices. Explore our different configuration options.
Cases studies
See our products in action








